Pilot Ladder

Pilot Ladder

Each wooden part shall be made of hardwood (ash, oak, beech, teak, and other hardwood having equivalent properties) free from knots. Wood shall not be treated or coated with paint, varnish or other coatings, which either change the friction coefficient or hide the natural grain.

What is Pilot Ladder

 

A pilot ladder is a highly specialized form of rope ladder, typically used on board cargo vessels for the purposes of embarking and disembarking pilots. The design and construction of the ladders is tightly specified by international regulation under the SOLAS regime. Pilot ladders and other boarding arrangements must be carefully prepared for each operation, with the equipment inspected and verified as safe to use before each boarding takes place. Additional requirements relate to the use of man-ropes, platforms, accommodation ladders, combination ladders and securing methods.

 

Why Choose Us

 

 

Our Company
Our company has three departments,include Factory,Product Research and Development Department and International Trade Department. With about 10 years production and experience and steady development,besides the current products line, We can also design new mould of the new style products for you by the drawing or requirements.

 

Our Products
Supplier of Rubber Fenders for decades years with wide range of most popular products such as Arch Fender, Cone Fender, Cylindrical Fender, Pneumatic Fender, Air bag, Super Cell Fender, Tugboat Rubber Fender.

 

Our Certificates
Our factory has passed the certification of ISO9001 Quality Management System and the certification of CCS Quality Management System, enhance the firm base of our fender quality.

 

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Key Features and Components of a Pilot Ladder

 

Pilot ladders are not your typical household ladders. They are meticulously engineered to meet specific requirements for maritime safety and functionality. Here are some key features and components:

 

Construction and Materials
● Durable Materials: Pilot ladders are typically constructed from durable materials like manila rope, synthetic fibers, or a combination of both. These materials are chosen for their strength, resistance to wear and tear, and ability to withstand the harsh marine environment
● Steps: The rungs or steps of the ladder are made of wood, metal, or a combination of both. They are designed to provide a secure foothold, even in wet and slippery conditions. The steps are typically spaced at a comfortable distance for easy climbing
● Manropes: Two strong ropes, known as manropes, run along the sides of the ladder. These ropes provide additional support and stability for the person climbing the ladder. They are usually made of thick, durable rope and are securely attached to the ladder's top and bottom

 

Length and Configuration
● Adjustable Length: Pilot ladders are designed to be adjustable in length to accommodate different ship heights and water levels. This flexibility is essential for ensuring safe and convenient boarding, regardless of the vessel's size or the tide's height
● Sections: The ladder is often made up of multiple sections that can be easily connected or disconnected. This allows for quick adjustments and storage when not in use
● Treads: The treads of the ladder are designed to provide a secure foothold, even in wet and slippery conditions. They are often made of wood or metal and are spaced at a comfortable distance for easy climbing

 

Safety Features
● Safety Lines: Pilot ladders are equipped with safety lines that run along the sides of the ladder. These lines are designed to prevent the ladder from swinging excessively and to provide additional support for the person climbing. They are usually made of thick, durable rope and are securely attached to the ladder's top and bottom
● Boarding Platforms: Some pilot ladders include a boarding platform at the top, which provides a stable and secure platform for the pilot to step onto the ship's deck. This platform is typically made of metal or wood and is designed to be strong and durable
● Illumination: For night operations, pilot ladders are often equipped with lights to improve visibility and ensure safe boarding. These lights are usually mounted on the ladder itself or on the ship's deck to illuminate the ladder and the surrounding area

 

Pilot Ladder Construction

 

A pilot normally embarks and disembarks from a ship using a special ladder known by what else but the pilot ladder due to obvious reasons. You can best understand about the pilot ladder by taking a look at the sketch of such a ladder in the image below. The image shows the pilot ladder hanging down from the ship side. As you can make out, the ladder has the following parts

 

Manrope – This is a rope which is present on both sides for physical hold of the person climbing or descending from the ship.

 

Sideropes – These are used to hold the steps and take the weight of the climbers and the steps. Regulations say that this rope cannot be less then 20 mm in diameter.

 

Spreaders – These are used at regular intervals of the pilot ladder and help to ensure that the ladder does not get twisted which would cause difficulty to the pilot. They are normally 2m in length and are made of some kind of hard wood that could be oak. The maximum interval of a spreader can be 9 steps.

 

Treads/steps – The steps obviously need to be made of non-slippery material and are also normally made of same material like the spreaders, except the last 3 steps which are made out of hard rubber as they would more often come in contact with the sea water.

 

It must be remembered that the pilot ladder has to be made from a continuous length only and cannot be made of two or more lengths joined together. This is simply to ensure strength as you wouldn't want the pilot to be in a dangerous situation.

 

But do you realize how the ladder is fastened at the top where it reaches the main deck of the ship. Well it can be done in either of the two ways depending on the exact situation at the top. The pictures below show two situations where the ladder goes over the bulwark and directly onto the main deck. The images are self explanatory and you can see that in either case, the handrails are provided for grip of the climber at the top of the ascent. Also the ropes are secured safety with some arrangement at the deck which is very important.

 

Material Requirements For Pilot Ladder
 

Wooden parts
Each wooden part shall be made of hardwood (ash, oak, beech, teak, and other hardwood having equivalent properties) free from knots. Wood shall not be treated or coated with paint, varnish or other coatings, which either change the friction coefficient or hide the natural grain.

 

Side ropes
Each side rope shall be mildew-resistant manila rope meeting, Quality, or a spun thermoset polyester rope with a polypropylene core of a colour that contrasts with the spun polyester.
Each side rope shall have a breaking strength of at least 24 kN, and the specification of the diameter of side ropes should be 20 mm (63 mm circumference).

 

Step fixtures
Step fixtures for securing each step of a ladder shall have rope seizing or purpose made arrangement such as solid nylon clamp blocks or hardwood clamp blocks to prevent the fasteners from loosening. Cable ties, u-clamps, worm driven clips are unacceptable.

 

Plastic materials
Each plastic material shall be of a type that retains at least 30 % of its original tensile strength and at least 80 % of its original impact strength when subjected to the one-year outdoor weathering test described in Method .

 

Quality of materials
Each part of a ladder shall be free of splinters, burrs, sharp edges, corners, projections, or other defects that could injure a person using the ladder.

 

Rope seizing
Seizing, shall consist of three-ply tarred marline of minimum breaking strength 800 N, and with a minimum diameter of 4 mm, or other suitable material of equivalent strength and diameter. All seizings shall be figure-of-eight racking seizings, minimum length of seizing 32 mm.

 

 

Precaution while rigging the Pilot Ladder

 

The pilot ladder should be rigged in such a manner that all steps remain horizontal and the lower end of the ladder will be at a height that will allow easy access to and from the pilot boat.
A lifebuoy attached with self-igniting light shall be kept at the point of access to the ship.
At night, the pilot ladder, over-side areas, and the ship's deck near the embarkation point should be lit by a forward-facing light.
The pilot ladder should be rigged so that it is free from any discharge.
The pilot ladder should be rigged within the mid-ship half-section of the ship.
The person climbing shall be able to board the vessel after climbing no more than 9 meters.
When a combination ladder is used the pilot ladder should extend at least 2 meters above the bottom platform of the accommodation ladder.
An adequate handhold shall be provided at the ship access on the top of a ladder.
At the access to the ship, a ladder should be securely provided with a bulwark or landing platform.

 

 
Design of Pilot Ladders and Embarkation Ladders
 

 

Pilot ladders and embarkation ladders share many common design components which is why they are frequently mistaken for each other. The easiest way to look at the two is to consider the differences as these make the identification of pilot ladders and embarkation ladders much easier.

The key differences are

A pilot ladders lowermost 4 steps are usually made of rubber to cope with the potential impact of a pilot boat whereas an embarkation has wooden steps throughout.

A pilot ladder will have spreader steps throughout its length to prevent it from twisting. These elongated steps are generally found every 9th step but can be more frequent.

A pilot ladder will have distance markers throughout it's length (usually on the step wedges) to assist in rigging it at different drafts.

The length of pilot ladders is typically much shorter than an embarkation ladder since the maximum a pilot is allowed to climb is 9m. In climbs greater than this a combination rig must be used that uses a pilot ladder in conjunction with the ships accommodation ladder. For this reason pilot ladders are rarely longer than 12m long (which allows for them to extend at least 2m above the accommodation ladder lower platform as per SOLAS regulations). The rest of the pilot ladder is usually made up of rope tails with no rungs as these would be surplus to requirements. An embarkation ladder however needs to allow personnel to descend the whole distance from the boat deck to the waterline so will generally be much longer than a pilot ladder.

A pilot ladder must be long enough to reach the waterline when the vessel has an angle of list of 15 degrees whereas an embarkation ladder must reach the waterline when the list is 20 degrees.

Storage of Pilot Ladders and Embarkation Ladders

Because both pilot ladders and embarkation ladders are made of natural fibre they should be stored clear of the deck to prevent waterlogging or cargo contamination and be covered with a breathable, waterproof cover to protect against exposure to sea spray and sunlight.

 

How Do You Choose the Right Pilot Ladder

 

Pilot ladders are specialized rope ladders designed for use onboard ships to facilitate the safe transfer of maritime pilots between the pilot boat and the vessel.
Choosing the right pilot ladder is essential to ensure the safety of both the pilot and the ship's crew during embarkation and disembarkation procedures.
Here are some key factors to consider when selecting a pilot ladder:

 

Material: Pilot ladders are typically constructed from either wood or synthetic materials like manila or high-strength polyester ropes with polypropylene cores. Wooden rungs offer a good grip but require more maintenance compared to synthetic rungs, which are lightweight, durable, and resistant to rot and mildew.

 

Length: The length of the pilot ladder should be sufficient to reach from the embarkation point on the ship to the water level under varying tide conditions. It's crucial to consider the maximum air draft (vertical distance between the waterline and the highest point on the ship) of your vessel.

 

Number of Rungs: The number of rungs on a pilot ladder typically falls between 12 and 30, depending on the overall length. Ensure the ladder has enough rungs to comfortably accommodate the expected distance between the ship and the water.

 

Spacing of Rungs: The rungs on a pilot ladder should be spaced at a standard distance of 330 millimeters (approximately 13 inches) to ensure proper foot placement and secure climbing.

 

Spreader Bars: Pilot ladders incorporate spreader bars at regular intervals along the rope sides. These spreader bars maintain equal spacing between the rungs and provide stability for the climber.

 

Working Load Limit: The pilot ladder you choose should have a working load limit exceeding the weight of the heaviest potential user and any equipment they might be carrying.

 

Importance of Maintaining Pilot Ladders
 

Pilot ladders are essential safety equipment, and their proper maintenance is critical for ensuring the safety of pilots and crew members. Regular inspections, cleaning, and repairs are crucial to ensure the ladder's structural integrity and functionality. Here are some key aspects of pilot ladder maintenance:

 

Regular Inspections: Pilot ladders should be inspected regularly for signs of wear and tear, such as frayed ropes, damaged steps, or loose connections. These inspections should be conducted by qualified personnel and documented to track the ladder's condition

Pilot Ladder

 

Pilot Ladder

Cleaning: Pilot ladders should be cleaned regularly to remove salt, dirt, and other debris that can accumulate over time. This cleaning helps to prevent corrosion and maintain the ladder's appearance

 

Repairs: Any damage or wear and tear should be repaired promptly by qualified personnel. This ensures that the ladder remains safe and functional

 

 
Our Factory
 

 

Our factory located besides the beautiful and ancient Beijing-Hangzhou Grand Canal with convenient transportation, east to Beijing-Shanghai highway, south to Yangtai airport. Our company established in 2004, is a professional enterprise for designing and manufacturing all kinds of marine fenders and other rubber products for more than forty years. We have the advanced technique, mature production craft, and own the reliable quality.

 

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Certifications
 

 

Our factory has passed the certification of ISO9001 Quality Management System and the certification of CCS Quality Management System, enhance the firm base of our fender quality.

 

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FAQ
 

 

Q: What are the 7 parts of a pilot ladder?

A: It is consistsed of hard wood steps, spreader steps (Preventer Step), rubber steps, manila ropes, thimble spliced eyes and steps fixing pieces. Holding magnets are the compulsory to keep the ladder lean against the ship's hull to prevent swinging.

Q: What is the difference between a pilot ladder and a combination ladder?

A: The pilot ladder should extend at least 2 meters above the bottom platform. A combination ladder is mainly used when the freeboard is more than 9 meters. A combination ladder is a combination of the pilot ladder and the accommodation ladder.

Q: What is the difference between a pilot ladder and Jacob's ladder?

A: A pilot ladder has specific regulations on step size, spacing and the use of spreaders. It is the use of spreaders (long treads that extend well past the vertical ropes) in a pilot ladder that distinguishes it from a Jacob's ladder.

Q: What are the requirements for a pilot ladder on a ship?

A: Every pilot ladder must be secured in a position clear of any possible discharge from the ship and so that the steps rest firmly against the ship's side, providing the pilot convenient access to the vessel after climbing not less than 5 ft (1.5 m) nor more than 30 ft (9 m).

Q: What is the purpose of a pilot ladder?

A: A pilot ladder is a highly specialized form of rope ladder, typically used on board cargo vessels for the purposes of embarking and disembarking pilots. The design and construction of the ladders is tightly specified by international regulation under the SOLAS regime.

Q: What is the difference between a pilot ladder and an embarkation ladder?

A: A pilot ladders lowermost 4 steps are usually made of rubber to cope with the potential impact of a pilot boat whereas an embarkation has wooden steps throughout. A pilot ladder will have spreader steps throughout its length to prevent it from twisting.

Q: What is the maximum angle for a pilot ladder?

A: 3.1 3.2 The length of the accommodation ladder should be sufficient to ensure that its angle of slope does not exceed 45°. In ships with large draft ranges, several pilot ladder hanging positions may be provided, resulting in lesser angles of slope.

Q: Can a pilot ladder have not more than one replacement step?

A: No pilot ladder should have more than two replacement steps which are secured in position by a method different from that used in the original construction of the ladder.

Q: How should a pilot ladder hang on the ship's side?

A: When properly rigged, the pilot ladder should hang vertically and rest along the shipside. Attempting to hold the ladder at an angle (e.g. between two vessels) must be avoided as it's very hard to hold the ladder at this angle rather than flat against the side, which can easily lead to a fall from the ladder.

Q: Where do you rig the pilot ladder?

A: The ladder should be rigged over the deck edge, in an opening in the ship's railing or over a bulwark. In the latter case a bulwark ladder must be used for safe access. Ideally, the deck edge should be rounded to prevent the cutting or damaging of the pilot ladder's side ropes.

Q: How long is the life span of a pilot ladder?

A: 36 months after the date of manufacture or within 30 months after the date of being placed into service, whichever comes first, pilot ladders and manropes (including spares) must be removed from service, replaced with new and not used for the transfer of personnel, regardless of the frequency of their usage.

Q: How many rubber rungs are allowed on a pilot ladder?

A: The pilot ladder is the rope ladder used for embarkation and disembarkation for pilot and for crew's getting in and out the vessel in general situation. The steps of the ladder are made of hardwood except the lower four steps are made of rubber.

Q: How many spreaders are in a pilot ladder?

A: No pilot ladder should have more than two replacement steps and one replacement spreader. Pilot ladders with more than five steps should have spreader steps of not less than 1.8 metres long installed at regular intervals to prevent the ladder from twisting.

Q: What is the maximum height allowed to be climbed by the pilot ladder?

A: Special attention should also be paid to accommodation ladders, which must be used in conjunction with pilot ladders where the climb would otherwise be higher than nine metres.

Q: Where is the best place onboard to rig a pilot ladder?

A: The best position of the pilot ladder is close to the midships position, and always within the parallel body length of the ship.

Q: What weight test is a pilot ladder?

A: To recap, each individual step is designed to take the weight of one pilot and is tested to 8 kN force. Side ropes are tested to 24 kN force, it is acknowledged that the side ropes are designed to take the weight of the pilot and the ladder.

Q: At what height above the water should the pilot ladder be rigged?

A: Similar non-compliant arrangements continue to be regularly reported to CHIRP. Requirements are that; The Pilot Ladder must extend 2 metres above the lower platform. The Pilot Ladder must be firmly attached to the ship's side at a height of 1.5 metres above the platform.

Q: How many steps are in a pilot ladder?

A: This ladder has more than five steps before a spreader. Lowest spreader step situated five steps from bottom of ladder is not fitted. 1. Arrangements should be provided to enable the pilot to embark and disembark safely on either side of the ship.

Q: What load test is required for a pilot ladder?

A: A pilot ladder is proof tested to 8.8kN, which means that the load you should safely put on a pilot ladder in use will be less than 8.8kN. What proof load is required, looking back I found pilot hoists had to have an overload test of 2.2, below is some of the text from the old MNZ Part 53. Dutch rules are similar.

Q: Can a pilot ladder be repaired?

A: No pilot ladder should have more than two replacement steps which are secured in position by a method different from that used in the original construction of the ladder, and any steps so secured should be replaced as soon as reasonably practicable by steps secured in position by the method used in the original ...

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